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Direct Ammonia Fuel Cell Technology

An anion-exchange-membrane fuel cell architecture designed to convert ammonia directly into DC electricity.

In the 3D cell: NH₃ enters through the anode end plate and the anode exhaust (intended product: N₂) leaves through its second port. Air enters through the cathode end plate and the cathode exhaust leaves through its second port. OH⁻ ions cross the membrane from cathode to anode, and electrons flow from the anode current collector through the bulb to the cathode.

Cell architecture

Current development architecture

Materials
Anode catalystFe–Ni/C
Cathode catalystMnO₂/C
AEMPIPERion
Current POC membrane20 μm
Vehicle-scale membrane candidate80 μm

The membrane thickness, large-cell geometry and final stack configuration remain part of the engineering optimisation programme.

Electrochemical conversion

One electrochemical conversion step

InputsAmmonia at the anodeAir / oxygen at the cathode
Intended productsDC electricityNitrogen (N₂)Water (H₂O)
Anode · oxidation2NH₃ + 6OH⁻ → N₂ + 6H₂O + 6e⁻
Cathode · reduction3/2 O₂ + 3H₂O + 6e⁻ → 6OH⁻

OH⁻ ions move through the anion-exchange membrane from cathode to anode. Electrons travel through the external circuit from anode to cathode.

2 NH₃+1.5 O₂→N₂+3 H₂O+electrical energy

Reference Half-reactions as reported for AEM direct ammonia fuel cells (Lan & Tao; J. Power Sources). Simplified overall reaction. Intended electrochemical products: N₂ and H₂O. Actual exhaust composition must be experimentally characterised for unreacted NH₃ and other species; it depends on fuel utilisation, crossover, operating conditions and exhaust treatment.

What makes DAFC different

Designed around direct fuel use.

Direct NH₃ FeedAmmonia is supplied directly to the electrochemical system.
No External CrackerThe proposed architecture does not depend on an external onboard hydrogen-production subsystem.
Low-Temperature AEM RouteDevelopment currently focuses on an AEM-based operating regime around the experimental temperature range.
Non-Precious Catalyst DirectionCurrent development uses Fe–Ni/C and MnO₂/C catalyst systems.
Patent pendingIndian Patent Application No. 202641059092 · filed 9 May 2026 · CBR received
Known technical limits

What limits DAFC performance?

Ammonia oxidation kineticsReaction rate at the anode.
Ammonia crossoverFuel crossing the membrane.
AEM conductivityOH⁻ transport resistance.
Water managementElectrode and membrane hydration.
Mass transportReactant distribution at higher current.
DurabilityCatalyst, membrane and interface degradation.

H2ONE's development programme is designed around these known technical limitations rather than assuming that small-cell performance automatically scales. See the engineering risk register →

Where H2ONE sits

Four ways to power a commercial vehicle.

Battery EVCracker + H₂ fuel cellDirect-ammonia SOFCH2ONE AEM DAFC
Primary energy carrierGrid electricity in a batteryNH₃, cracked to H₂ on boardNH₃NH₃
External crackerNot applicableYesNo (internal reforming at high temperature)No
Operating temperatureAmbientHot cracker (e.g. GenCell FOX, <700 °C)600–900 °C≈70 °C (experimental reference)
Start-up complexityLowCracker heat-up before full powerSlow heat-up and thermal cyclingLow-temperature; start-up behaviour still to be validated
Technology maturityCommercialEarly commercial / demonstrationDemonstrationLaboratory cell
Current H2ONE statusKeeps the same electric drivetrainNot pursuedNot pursued25 cm² cell measured; large-area cells in development

Reference Based on public descriptions of each approach. H2ONE's column reflects development status and targets, not a finished product. Each approach has different strengths; this is a positioning map, not a ranking.

Digital engineering

MATLAB connects the cell to the vehicle.

Experimental polarisation data is used to calibrate the engineering model. The model is then used to investigate:

Simulation supports engineering decisions. It does not replace validation.

Model scope

Simulated
  • large-area cell performance retention
  • membrane-thickness sensitivity
  • ammonia and air demand
  • stack cell count
  • stack voltage and current
  • contact resistance losses
  • balance-of-plant demand
  • vehicle road load
  • gradient performance
  • transient buffer requirements
  • range and fuel-consumption sensitivities
Future applications

One platform, later.

Commercial mobility comes first. Once the vehicle stack is validated, the same direct-ammonia platform may be adapted for other uses. Each will need its own validation and approvals.

TargetSmall marine vesselsCoastal and fishing-boat propulsion or auxiliary power.
TargetDistributed powerRural microgrids and telecom backup.
TargetPortable & emergency powerRugged power where fuel logistics matter.
TargetLong-endurance systemsFuture unmanned platforms, subject to separate qualification.